Your Professional Regenerative Burner Supplier for High-Efficiency Industrial Furnaces

Maximize Heat Recovery. Minimize Energy Costs.

 

Regenerative burners are high-efficiency, energy-saving combustion devices widely used in industrial high-temperature furnaces. They utilize high-heat-capacity regenerative media to alternately recover waste heat from flue gases, preheating combustion air (or fuel gas) to temperatures above 800–1200°C. This enables near-limit heat recovery, reducing exhaust gas temperatures to 150–200°C, achieving thermal efficiency of 70%–90% and energy savings of 40%–60%.

Compared with conventional burners, regenerative burners significantly reduce energy consumption, improve furnace temperature uniformity, and lower NOx emissions. They have become a standard technology for heating furnaces in industries such as metallurgy, glass, and ceramics.

 

 
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Why Choose Us

 

 

Quality Assurance
Our company obtained ISO9001 International Quality Management System certification from the China Quality Certification Centre (CQC) in 2006.

 

After-Sale Service
Professional and thoughtful after -sales team, let you worry about us after -sales Intimate service, strong after -sales team support.

 

Custom-Engineered Solutions
By pioneering new energy-saving refractory materials and innovating kiln lining designs, we dedicate ourselves to helping clients achieve energy conservation and emission reduction goals.

 

Production Market
We have established long-term business cooperation and joint product R&D projects with leading design institutes, including:Dalian Design & Research Institute of ACRE (Coking & Refractory Engineering Consulting Corporation, MCC)),Shandong Metallurgical Design Institute Co., Ltd,Changsha Research Institute of Mining and Metallurgy (CRIMM), Minmetals.

 

Advantages of Regenerative Burner
Ceramic Heat Accumulator
Regenerative Burner System
Center-Hole Brick
Spray Nozzle Brick

The furnace temperature is more uniform: Because the gas and air are semi-premixed in the furnace for diffused combustion, there is no obvious flame in the naked eye, so the furnace temperature is more uniform, and there is no local high temperature zone; Since the combustion side and the smoke exhaust side are alternated in each pair of regenerator within a short time, there is no burning bias and the temperature on both sides of the furnace can be uniform.

 

A wider range of fuel options: With regenerative combustion technology, the air preheating temperature can be changed from 400℃ to 600℃ in the past; Increase to 800℃~1100℃. Because the theoretical combustion temperature of the fuel is greatly increased, the choice of fuel is wider, especially the combustible low calorific value fuel below 800×4.18kJ/m3, such as blast furnace gas or other low calorific value inferior fuel.

 

Can greatly save energy: Because the temperature of the flue gas after the heat storage body is reduced to below 150 ° C, most of the sensible heat of the flue gas is passed to the combustion air, and the limit recovery of flue gas waste heat is realized, so the furnace fuel consumption is greatly reduced.

 

less NOx generation: Using traditional energy-saving technology, the higher the preheating temperature of combustion air, the greater the NOx content in the flue gas; However, the regenerative high temperature air combustion technology is used, and the NOx generation in the furnace is reduced when the preheating temperature of the combustion air is as high as 800℃. Since regenerative combustion is semi-premixed diffusion combustion in a relatively low oxygen state, there is no flame center, so there is no condition for large amounts of NOx generation. The low NOx content in flue gas is conducive to protecting the environment.

 

Good combustion stability: Because the temperature of the combustion air is preheated to above the spontaneous combustion point of the fuel, the fuel can catch fire and burn as soon as it enters the furnace, improving its own stability.

 

Expansion of the combustion zone: By organizing low-oxygen atmosphere combustion in the furnace, the flame volume increases exponentially, and the temperature field distribution in the furnace is more uniform, which is conducive to uniform heating of the heated parts.

 

The flue gas temperature after the regenerator is low, and the lining of the flue and chimney can not use heat-resistant materials.

 

Specification

 

 

Property

LM-CHA75

LM-CHA80

LM-CHA85

Al₂O₃ Content ≥

75%

80%

85%

Bulk Density (g/cm³)

2.45±0.1

2.65±0.1

2.80±0.1

Specific Heat Capacity (kJ/kg·K)

1.2

1.3

1.4

Thermal Conductivity (W/m·K)

1.8

2.0

2.2

Porosity (%) ≤

22

20

18

Compressive Strength (MPa) ≥

60

80

100

Maximum Service Temperature

1500℃

1500℃

1500℃

Thermal Shock Resistance (cycles)

50

50

50

 

Maintain Of Regenerative Burner
 

Energy Efficiency

Well-maintained burners consume fuel more efficiently, leading to reduced energy costs.

Extended Lifespan

Regular maintenance extends the overall lifespan of the equipment and prevents costly premature failures.

Reduced Emissions

Clean, efficient burners contribute to lower emissions of harmful pollutants, leading to a smaller carbon footprint.

Consistent Performance

Maintenance ensures the system delivers superior temperature profiles and consistent heat distribution for the product being heated.

 

Regenerative Burner System suppliers

 

Application of Regenerative Burner

In the Aluminum Industry; Aluminum melting furnaces, Electromagnetic pump assisted reverberatory furnaces, Holding furnaces, Casting furnaces, Reverberatory furnaces, Top-fed furnaces, Fixed reverberatory furnaces, Circular section furnaces, Open balcony furnaces, Twin chamber furnaces, Condensation furnaces, Bottom Heated Condensation furnaces, Tower furnaces , Tilting reverberatory kilns, Barrel type kilns, Oval kilns, Ladle kilns, Rotary kilns etc. used in furnaces.

 

In the Iron-Steel Industry; Rolling furnaces, Billet annealing furnaces, Ladle heating systems, Ladle drying systems, Tundish heating systems, tundish drying systems, etc. It is used in systems that require high temperatures.

 

In Heat Treatment Furnaces; Due to the high temperatures in the heat treatment furnaces in the steel industry, a high level of energy efficiency is achieved by preheating the combustion air.

 

Packaging and Shipping

 

 

1.Packed on wooden pallets with moisture-proof film or wooden plates to prevent damage.

2.Keep in dry, ventilated areas.

 

FAQ

 

Q: What is a regenerative burner?

A: A regenerative burner system is a combustion heating system that can recover waste heat with extremely high efficiency in industrial furnaces.

Q: What is the difference between regenerative and recuperative burners?

A: Key Differences Between Recuperative and Regenerative Burners. Energy Efficiency: Both burner types promote energy efficiency, but regenerative burners achieve a higher degree of heat recovery, leading to greater fuel savings.

Q: How does a regenerative furnace improve energy efficiency?

A: The regenerator checkers store the heat during the hot period from the flue gas. During the second half of the cycle, the stored energy is used to heat the combustion air. As a result, the regenerators improve the energy efficiency of the system.

Q: What is the difference between a regenerative and recuperative heat exchanger?

A: A Recuperative Heat Exchanger has separate flow paths for each fluid and fluids flow simultaneously through the exchanger exchanging heat across the wall separating the flow paths. A Regenerative Heat Exchanger has a single flow path, which the hot and cold fluids alternately pass through.

Q: What is the difference between regenerative and recuperative burners?

A: Key Differences Between Recuperative and Regenerative Burners. Energy Efficiency: Both burner types promote energy efficiency, but regenerative burners achieve a higher degree of heat recovery, leading to greater fuel savings.

As one of the most professional regenerative burner manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy regenerative burner at competitive price from our factory.

Ceramic Heat Accumulator, regenerative burner, Regenerative Burner System
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