Your Professional Gunning Refractory And Plastic Refractory Supplier

 

Shandong Luming New Materials Technology Co., LTD covers an area of 62 acres(approx. 41,000㎡),offers end-to-end production solutions. We are fully equipped with facilities for raw material crushing and pulverizing, automated castable batching, precast block molding, tunnel drying, high-temperature shuttle kiln firing, and precision processing of both precast and fired products, ensuring we can fulfill the requirements of customers in any industry.Shandong Luming New Materials Technology Co., LTD Founded in 2003, it is the largest unshaped refractory material production enterprise in Shandong Province, located in Zhoucun District, Zibo City.

 

 
  • Gunning Refractory
    Shandong Luming New Materials Technology Co., Ltd., a leading enterprise in China's refractory industry with over 20 years of professional experience, is dedicated to the R&D and production of...
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  • Silica-based Hot Repair Mix
    Shandong Luming New Materials Co., Ltd., a leading enterprise in China's refractory industry with over 20 years of expertise, specializes in manufacturing high-performance Silica Based Hot Repair...
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  • Silicone Sealant
    Shandong Luming New Materials Co., Ltd., a leader in China's refractory industry with nearly 20 years of expertise, proudly presents our high-performance Silica-Based Sealing Material Silicone...
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  • Plastic Refractory
    Shandong Luming New Materials Co., Ltd., a leading enterprise in China's refractory industry with over 20 years of expertise, proudly presents our high-performance Plastic Refractory - an...
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Why Choose Us

 

 

Quality Assurance
Our company obtained ISO9001 International Quality Management System certification from the China Quality Certification Centre (CQC) in 2006.

 

After-Sale Service
Professional and thoughtful after -sales team, let you worry about us after -sales Intimate service, strong after -sales team support.

 

Custom-Engineered Solutions
By pioneering new energy-saving refractory materials and innovating kiln lining designs, we dedicate ourselves to helping clients achieve energy conservation and emission reduction goals.

 

Production Market
We have established long-term business cooperation and joint product R&D projects with leading design institutes, including:Dalian Design & Research Institute of ACRE (Coking & Refractory Engineering Consulting Corporation, MCC)),Shandong Metallurgical Design Institute Co., Ltd,Changsha Research Institute of Mining and Metallurgy (CRIMM), Minmetals.

 

Advantages of Gunning Refractory
 

Reduced Downtime

Gunning allows fast, on-site repairs without dismantling equipment, saving significant time and production costs.

Cost-Effectiveness

Eliminates the need for formwork, extensive labor, and long curing times, reducing overall repair expenses.

Versatility

Can be applied to complex shapes, vertical walls, and overhead areas without sagging.

Extended Furnace Life

Timely patching with gunning mixes helps extend the lifespan of expensive refractory linings.

Improved Safety

Quick application minimizes workers’ exposure to high-temperature environments.

Material Efficiency

Advanced gunning techniques minimize rebound loss (waste material that falls off during spraying), making the process more economical.

 

Specification

 

 

Technical Specifications & Features

Details

Material Composition

 

Base Material

High-purity alumina (Al₂O₃ ≥35%)

Binder System

Proprietary phosphate-based formula

Physical Properties

 

Bulk Density

≥2.0 g/cm³

Compressive Strength

≥20 MPa (110℃)
≥30 MPa (1100℃)

Bonding Strength

≥3 MPa (after curing)

Application Characteristics

 

Spray Thickness

50-150 mm per layer

Setting Time

30-60 minutes (adjustable)

Maximum Service Temperature

1100℃ (continuous)

 

Silica-Based Hot Repair Mix

 

Types of Gunning Refractory

Acid Resistant Gunning Mixes
Acid-resistant gunning mixes are made of acid-resistant aggregate and powder, adding water glass or Portland cement and admixtures. It is mainly used for the protective layer of hot blast stove dome steel plates and various chimneys. The acid-resistant gunning refractory can also be poured, and spraying or pouring can be selected according to the construction conditions on-site.

 

Ceramic Gunning Mixes
Ceramic gunning mixes are the most widely used gunning refractory. The lining can be built as a whole, and it can also be repaired by gunning. During the construction, the bulk material is conveyed by air, and sprayed to the part that needs to be used or repaired by the spray gun, and can also be smeared. At present, the use of lime kiln lining has become a trend in the market.

 

Aluminum Silicate Gunning Refractory Mix
The aluminum silicate gunning refractory mix’s main components are Al2O3 and SiO2. Aluminum silicate gunning mix includes heavy, semi-lightweight, and lightweight types. Heavy gunning mix’s bulk density is no less than 1.8g/cm3, the bulk density of semi-lightweight gunning mix is between 1.3~1.8g/cm3, and the bulk density of lightweight gunning mix is less than 1.3g/cm3.

 

Installation Of Gunning Refractory
 
 
 

Shotcrete

Shotcrete is typically a low-cement, low-moisture refractory that is fully tempered and mixed with water and special binding additives, and then projected at high velocity onto a surface. With shotcrete, the concrete is already mixed in a cement truck before you shoot it out of a hose.

 
 

Gunite

Gunite is a dry monolithic refractory designed for use with dry gunning equipment. It uses compressed air to send the dry material to the nozzle, where it mixes with water. Then it sprays out at super high velocity, which compacts the material on placement.

 
 

Ramming

Ramming plastics and castles is perfect for allowing workers to hand-ram them into place. Lining-support fittings are attached to the shell (metal anchors or ceramics tile anchors for the wall). The material is quite literally rammed into place using a pneumatic hand hammer. Forms may or may not be used, depending on the situation.

 
 

Casting

Casting refers to pouring wet castables into forms. Castables can be poured into forms to achieve whatever shape is desired or even molded by hand. Once the cement in the mix is hydrated and completely secure, the forms can be removed.

 

 

 

Industrial Applications of Gunning Refractory

Steel Industry
Repairing basic oxygen furnaces (BOFs) and electric arc furnaces.
Patching ladle sidewalls and slag lines.
Restoring tundish linings between heats.

 

Cement and Lime Industry
Spot repairs in rotary kilns, preheater cyclones, and clinker coolers.
Extending refractory life during peak production periods.

 

Glass Industry
Maintenance of regenerators, forehearths, and crown linings.

 

Non-Ferrous Metallurgy
Copper, nickel, and aluminum smelters use gunning mixes to minimize downtime.

 

Petrochemical and Power Plants
Used in incinerators, gasifiers, boilers, and reformer furnaces for efficient patching.

Plastic Refractory

 

FAQ

 

Q: What is gunning refractory?

A: Refractory gunning material is a material constructed by spraying. The refractory gunning material uses compressed air or mechanical pressure in the pipeline to obtain sufficient pressure and flow rate, and is sprayed through the nozzle onto the sprayed surface to form a strong spray layer.

Q: What are the characteristics features of a good refractory substance?

A: Key Properties of Refractory Materials
The main technical characteristics include: Resistance to compression and flexion: Ensures the durability of the material under intense mechanical loads. Thermal shock resistance: Crucial to endure sudden temperature changes without fracturing.

Q: What are the three types of refractories?

A: There are three main types of refractories based on their chemical nature: acidic, basic, and neutral. Refractories can also be classified based on their fusion temperature into normal, high, and super refractories.

Q: How to check refractory material?

A: Ultrasonic thickness testing is a valuable tool in refractory inspection. This non-destructive testing method measures the thickness of refractory linings using ultrasonic waves. It helps pinpoint areas where the refractory lining may have thinned due to wear or erosion.

Q: What is the temperature of refractory dry out?

A: The document provides procedures for refractory dry out of a CFB boiler. It outlines two stages of curing: low-temperature curing from 150-250°C to remove free water, and high-temperature curing combined with pre-commissioning from 250-350°C to remove structural water.

As one of the most professional gunning refractory and plastic refractory manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy gunning refractory and plastic refractory at competitive price from our factory.

Silica-based Hot Repair Mix, Plastic Refractory, Silicone Sealant
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We specialize in the design, production, and installation of refractory materials for industrial kilns.
Customized refractory solutions are developed according to the actual operating conditions of
each kiln to maximize service life and operational efficiency.

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