Zirconia Mullite Precast Units Manufacturer in China

Zirconia Mullite Precast Units Manufacturer in China

Details
Zirconia-Mullite Precast Units are high-performance refractory prefabricated components manufactured from premium zircon sand, mullite aggregates, fused zirconia-mullite and high-purity alumina materials through advanced formulation, precision molding and high-temperature firing processes. The optimized zirconia-mullite crystal structure provides excellent thermal shock resistance, corrosion resistance, mechanical strength and long-term stability, making them ideal for glass melting furnaces and other high-temperature industrial furnace applications.
Category
Sillimanite and Zirconia-mullite Precast Block
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Description
Technical Parameters

Customized Zirconia Mullite Refractory Components for Glass Kilns and Industrial Furnaces

                             Zirconia mullite refractory Precast block supplier in China

 

 

Contact us:

Tel/WhatsApp:0086-18905335290

Email:luming@lm-kiln.com

 

MVIMG20241104141424

 

 

Zirconia-Mullite Precast Units are high-performance refractory prefabricated components specially developed for high-temperature industrial furnaces requiring excellent corrosion resistance, thermal stability and long service life. They are manufactured from premium zircon sand, mullite aggregates, fused zirconia-mullite and high-purity alumina materials through advanced formulation, precision molding and high-temperature firing processes.

Designed for severe thermal and chemical environments, these prefabricated refractory units combine the excellent properties of zirconia and mullite phases, including high temperature stability, superior thermal shock resistance, strong corrosion resistance and long service life. Compared with traditional refractory bricks and monolithic linings, Zirconia-Mullite Precast Units provide better dimensional accuracy, faster installation and improved structural reliability, making them an ideal solution for critical areas of glass melting furnaces, industrial kilns, heating furnaces and high-temperature equipment.

Luming provides customized Zirconia-Mullite Precast Units according to different furnace structures, operating conditions and customer requirements.

 

Technical Data Sheet

 

Item

Cast Zircon-Mullite Refractory Brick

CZM-20

Al2O3, ≥%

65

SiO2, ≤%

12

Fe2O3, ≤%

0.3

ZrO2, ≥%

19

Bulk Density, ≥g/cm³

2.85-3.2

Apparent Porosity ,≤%

20

Compressive strength, ≥Mpa

80

0.2Mpa Refractoriness under load, ≥℃

1650

Item

Sintered Zirconia-Mullite Precast Units

ZM-12

ZM-20

ZM-30

Al2O3, ≥%

75

66

53

Fe2O3, ≤%

0.3

0.3

0.3

ZrO2, ≥%

12

20

30

Bulk Density, ≥g/cm³

3.1

3.1

3.1

Apparent Porosity ,≤%

18

18

18

Compressive strength, ≥Mpa

70

100

100

0.2Mpa Refractoriness under load, ≥℃

1640

1650

1650

 

Advantages

1.Exceptional Thermal Shock Resistance 

2.Superior High-Temperature Stability 

3.Strong Corrosion & Erosion Resistance

4.High Mechanical Strength & Wear Resistance

5.Fast On-Site Installation & Cost Saving

6.Customized & Stable Quality

 

Applications

 

 

Zirconia Mullite Prefabricated Blocks are widely used in high-temperature industrial furnaces with strict requirements on thermal shock resistance, corrosion resistance and structural stability, covering multiple industries:

1.Glass Industry: Glass melting furnace superstructure, breast wall, bottom block, flue and heat preservation lining

2.Metallurgy Industry: Steelmaking furnace, non-ferrous metal smelting furnace, heating furnace lining and high-temperature components

3.Chemical Industry: High-temperature reaction furnace, calcining furnace and  corrosive flue gas channel lining

4.Building Materials Industry: Ceramic kiln and rotary kiln high-temperature zone precast lining

5.Other High-Temperature Equipment: Industrial furnace burner blocks, observation holes, discharge ports and special-shaped refractory components

 

 

Why Choose Luming Zirconia-Mullite Precast Units?

1.Experienced Refractory Manufacturer:Luming has extensive experience in developing and manufacturing advanced refractory materials for high-  temperature industries.With our own capabilities in material research, production, engineering design and installation support, we help customers select the right refractory solution based on actual operating conditions .

2.Customized Refractory Solutions for Different Applications:Every furnace operates under different conditions, including temperature, atmosphere, material contact and service requirements.Based on these factors, Luming provides customized Zirconia-Mullite Precast Units with Tailored shapes and dimensions according to furnace design,Optimized material compositions for specific working environments,Professional installation guidance and technical support,Complete refractory lining solutions from material selection to application and Engineering Experience Based on Real Operating Conditions

3.Our technical team analyzes each project according to Operating temperature,Chemical corrosion environment,Material wear conditions,Thermal cycling frequency and Expected service life.By combining material expertise with practical furnace experience, we help customers achieve longer refractory life, more stable operation and reduced maintenance costs.

Packaging and Shipping

1.All delivered goods are packaged in strict compliance with the buyer's requirements as well as relevant national and industry standards.
2.Shaped products such as refractory bricks and precast blocks are typically packaged on wooden pallets, wrapped with stretch film for sealing, and secured with plastic-steel strapping.
3.Unshaped refractory materials are packaged in 25-50kg plastic bags, with additional outer protection using bulk bags.
4.Our company provides customized packaging solutions including containers, wooden cases, metal boxes, and moisture-proof marine packaging, fully compliant with both local regulations and corporate requirements in your market.

 

Advanced Physical and Chemical Experimental Testing Equipment and Standardized Physico-Chemical Laboratory

 

DSC990411
 
DSC99061
 
DSC9920111
 
IMG62881
1
 
2
 
CORPORATE ENVIRONMENT AND FACILITIES

 

product-1-1

Fully Automated Castable Refractory Production Line in Workshop 1

product-372-202

 

Precast Production Site in Workshop 1

product-1-1

Special Refractory Production and Firing Workshop Site

7521

7 × 52m³ Shuttle Kilns in Special Refractory Workshop

75

75m Firing Tunnel Kiln in Special Refractory Workshop

product-983-645

Fully Automatic Glaze Spraying Equipment

Our Construction Showcase

 

011

Some overseas project

14

steel plant

65

Rotary kiln major overhaul

1451

Rotary kiln Construction

202604051507381601231

coke oven

107

Custom Refractory Materials 

Our Certifications and qualifications and Honors

 

 

ISO
ISO
ISO140011ISO1400
ISO450011
ISO4500
product-1-1
Authorized invention patent
1
Authorized invention patent
WPS
Utility model patents
2
Utility model patents
3
Design patents
1
Provincial-Level Enterprise Technology Center
2
Qualification Certificate for Construction Enterprises

 

 

 

 

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We specialize in the design, production, and installation of refractory materials for industrial kilns.
Customized refractory solutions are developed according to the actual operating conditions of
each kiln to maximize service life and operational efficiency.

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