Cast Zirconia-mullite Block

Cast Zirconia-mullite Block

Details
Shandong Luming New Materials Co., Ltd., a leading innovator in China's refractory industry with over 20 years of expertise, proudly introduces the Cast Zirconia-Mullite Block—a high-performance refractory solution engineered for extreme thermal and mechanical challenges. Combining the superior properties of zirconia and mullite, this advanced material delivers exceptional thermal shock resistance, corrosion stability, and mechanical strength, making it ideal for industries such as glass manufacturing, metallurgy, and petrochemical processing.
Our Cast Zirconia-Mullite Block is crafted using proprietary nanotechnology and precision manufacturing processes, ensuring unmatched durability in temperatures up to 1700°C. With certifications including ISO 9001 and GB standards, Shandong Luming guarantees reliability and performance for your most demanding applications.
Category
Sillimanite And Zirconia-mullite Precast Block
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Description
Technical Parameters
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Key Features

1. Exceptional Thermal Stability

- Withstands temperatures up to 1700°C without structural degradation.

- Low thermal conductivity (≤1.8 W/(m·K)) minimizes heat loss, enhancing energy efficiency.

2. Superior Corrosion Resistance

- High zirconia content (≥20%) provides excellent resistance to acidic/alkaline slag erosion, ideal for glass furnaces and chemical reactors.

3. Mechanical Strength

- Cold crushing strength (CCS) of ≥80 MPa at 1300°C ensures longevity in high-stress environments like kiln linings and ladles.

4. Thermal Shock Resistance

- Endures 30+ rapid cooling cycles (1100°C to water) without cracking, outperforming traditional refractory bricks.

5. Low Porosity

- Apparent porosity ≤18% reduces slag penetration, extending service life.

 

Technical Specifications

 

 

Property

Value (CCM-80 Model)

Al₂O₃ Content

≥80%

ZrO₂ Content

≥20%

Bulk Density

2.85–3.2 g/cm³

CCS (1300°C×3h)

80 MPa

Thermal Conductivity

1.8 W/(m·K)

Maximum Service Temperature

1700°C

 

Applications

The Cast Zirconia-Mullite Block is widely used in:

- Glass Industry: Forehearths, feeder channels, and melting zones where resistance to molten glass corrosion is critical.

- Steel Plants: Ladle linings and tundish impact pads for molten metal containment.

- Petrochemical: Reformers and FCC units exposed to corrosive gases.

- Ceramics & Cement: Kiln transition zones requiring thermal shock resistance.

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Why Choose Shandong Luming's Cast Zirconia-Mullite Block?

 

 

Innovative Formulation

- Proprietary blend of fused zirconia-mullite aggregates and nano-bonding systems.

- 25+ patents in refractory technology, including energy-saving kiln lining designs.

01

Rigorous Quality Control

- Raw materials tested for purity (Al₂O₃ ≥80%, ZrO₂ ≥20%).

- Triple-stage mixing and computerized batching (±0.5% accuracy).

02

Custom Solutions

- Tailored dimensions and compositions to meet specific operational needs.

03

Global Logistics

- FOB Qingdao Port with moisture-proof packaging (1-ton super sacks or 25kg bags).

04

 

FAQ

 

 

Q: How does the Cast Zirconia-Mullite Block compare to conventional bricks?

A: It offers 50% longer lifespan due to joint-free construction and superior thermal shock resistance.

Q: Can it be used in reducing atmospheres?

A: Yes, its high zirconia content ensures stability in both oxidizing and reducing conditions.

Q: What is the recommended installation method?

A: Vibration casting or troweling, with technical support provided by Shandong Luming.

 

Conclusion

 

 

Shandong Luming's Cast Zirconia-Mullite Block redefines refractory performance with its unparalleled combination of strength, thermal stability, and corrosion resistance. Backed by decades of R&D and stringent quality assurance, this product is the optimal choice for industries seeking to enhance operational efficiency and reduce downtime.

 

For pricing, samples, or technical consultations, contact Shandong Luming New Materials Co., Ltd. today and experience the future of refractory solutions.

 

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We specialize in the design, production, and installation of refractory materials for industrial kilns.
Customized refractory solutions are developed according to the actual operating conditions of
each kiln to maximize service life and operational efficiency.

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