Low Cement Mullite Refractory Castable

Low Cement Mullite Refractory Castable

Details
Shandong Luming New Materials Co., Ltd. has developed the breakthrough Low Cement Mullite Castable, representing a significant advancement in modern refractory technology. Utilizing high-purity mullite aggregates and an advanced low-cement binding system, this Mullite-Based LCC delivers exceptional performance at temperatures up to 1700℃, providing outstanding thermal stability and corrosion resistance for industrial furnaces and kilns.
Category
Refractory Castable
 
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Description
Technical Parameters

Shandong Luming New Materials Technology Co., Ltd. is one of the leading manufacturers and suppliers of low cement mullite refractory castable in China. We have world-leading production equipment and strong manufacturing capabilities. Please feel free to buy premium low cement mullite refractory castable at competitive price from our factory.

 

1
Key Features

1. Ultra-Low Cement Content: ≤2.5% cement content significantly reduces high-temperature shrinkage, a distinctive advantage .

2. High-Density Structure: Achieves 2.65-2.85 g/cm³ bulk density through optimized grading.

3. Excellent Thermal Shock Resistance: Withstands 30+ rapid cooling cycles from 1100℃ to water.

4. Low Porosity: Apparent porosity controlled at 16-18% enhances slag resistance.

5. Versatile Installation: Suitable for vibration casting or pump pouring to meet various operational requirements.

Comprehensive Quality Assurance System

 

Premium Raw Materials

- Mullite aggregates: Al₂O₃≥68%, Fe₂O₃≤0.8%

- Microsilica: ≥92% SiO₂ content

- High-purity alumina cement

Advanced Manufacturing

- Computerized batching system

- Triple-mixing process ensures homogeneity

- Automated moisture-proof packaging

Rigorous Testing

Each batch of Low Cement Mullite Castable undergoes:

- XRF chemical analysis

- Physical property tests at 110℃, 800℃ and 1400℃

ISO 9001 certified production

 

Technical Parameters (LM-LCM70 Model)

 

 

Property

Value

Chemical Composition

 

Al₂O₃

≥70%

SiO₂

≤25%

CaO

≤2.5%

Physical Properties

 

Bulk Density (110℃)

2.70 g/cm³

CCS (110℃×24h)

85 MPa

CCS (1400℃×3h)

110 MPa

PLC (1400℃×3h)

+0.2%

Thermal Conductivity

1.5 W/(m·K)

 

Applications

Our Low Cement Mullite Castable is widely used in:

- Steel Industry: Ladle covers, tundish linings and EAF roofs, where it demonstrates exceptional resistance to steel slag erosion.

- Petrochemical: Reformers, cracking furnaces and waste incinerators.

- Ceramic Industry: Shuttle kiln car tops and burner blocks.

- Glass Manufacturing: Regenerator chambers and port necks.

- Cement Production: Precalciner cones and tertiary air ducts.

2

 

Three Reasons to Choose Luming

 

Technological Innovation

- 15 patents related to mullite materials

- Special micro-powder technology developed

Quality Assurance

- National-level testing laboratory

- Full-process quality traceability system

Competitive Advantages

 

 

Feature

Conventional Castables

Low Cement Mullite Castable

Service Life

6-12 months

18-36 months

Thermal Conductivity

1.8-2.0 W/(m·K)

1.5 W/(m·K)

Thermal Shock Resistance

15-20 cycles

30+ cycles

Installation Flexibility

Moderate

Excellent (multiple methods)

Energy Saving

-

15-20% reduction

 

FAQ

 

 

Q: What is the minimum application temperature?

A: Ambient temperature ≥5℃, with winter formulations available.

Q: How does it compare to conventional castables?

A: Offers 30% higher strength and 50% better thermal shock resistance.

Q: What is the recommended lining thickness?

A: Typically 200-300mm depending on operating temperature.

Q: How long is the demolding time?

A: 24 hours demolding with no special curing required.

Q: Is it suitable for acidic environments?

A: Yes, its low-porosity structure provides good acid resistance.

 

Packaging & Logistics

 
 
 

Standard Packaging

1-ton super sacks (4-layer moisture barrier)

 
 
 

Custom Options

- 25kg bags for manual handling

- Wooden pallet reinforcement

 
 
 

Logistics Service

FOB Qingdao Port

 

 

Conclusion

 

 

Shandong Luming's Low Cement Mullite Castable provides more reliable and economical solutions for high-temperature industrial equipment through revolutionary material formulations and manufacturing processes. Whether in steel, petrochemical or building material industries, helps customers significantly improve production efficiency and equipment lifespan. Adhering to our "innovation-driven development" philosophy, we look forward to creating value with global partners.

 

Contact Shandong Luming New Materials Co., Ltd. today for professional technical consultation and samples!

 

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We specialize in the design, production, and installation of refractory materials for industrial kilns.
Customized refractory solutions are developed according to the actual operating conditions of
each kiln to maximize service life and operational efficiency.

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